F 4050 | T 8080 | T 13080 | V 100150 | V 100225 | V 150300 | ||
Working area X/Y (mm)1) [can be reached by each welding head] |
400 x 500 | 800 x 800 | 1300 x 800 | 1000 x 1500 | 1000 x 2250 | 1500 x 3000 | |
Welding range2) (stud diameter (mm)) |
3-12 | 3-12 | 3-12 | 3-12 | 3-12 | 3-12 | |
Max. number of stud welding heads | 1 | 3 | 3 | 4 | 4 | 4 | |
Max. operating speed X-/Y-axis (m/min) | 6 | 12 | 12 | 30 | 30 | 30 | |
Repeat positioning accuracy of the welded studs +/- (mm) | 0,2 | 0,2 | 0,2 | 0,2 | 0,2 | 0,2 | |
Operation and programming | |||||||
Operating software PRO-STUD (incl. DXF data converter) PC with Windows 10, 17" monitor (optional as touchscreen), keyboard and mouse with ergonomic mounting PC with Windows 10, 17" monitor (optional as touchscreen), keyboard and mouse with operating terminal Keypad at the front of the machine |
x x - x |
x x - x |
x x - x |
x - x - |
x - x - |
x - x - |
|
Welding parameter monitoring3) | |||||||
Welding parameter monitoring | x | x | x | x | x | x | |
Welding parameter memory with USB-interface for data transmission to a PC |
o | o | o | o | o | o | |
Automatic stud feeding | x | x | x | x | x | x | |
Options | |||||||
Servo motor-driven Z-axis 250 mm | - | o | o | o | o | o | |
Fluid spraying device for each welding head | o | o | o | o | o | o | |
Milling unit with exhaust device4) | - | o | o | o | o | o | |
Pneumatic single stud feeding, manual stud insertion | o | o | o | o | o | o | |
Stud switch | o | o | o | o | o | o | |
Pneumatic mass clamps standard | o | o | o | o | o | o | |
Pneumatic mass clamps aperture angle 90° | o | o | o | o | o | o | |
Mechanic mass clamps mounted on welding head | o | o | o | o | o | o | |
Pneumatic mass clamps mounted on welding head | o | o | o | o | o | o | |
Workpiece downholder for each welding head | o | o | o | o | o | o | |
Pneumatic stop pins | - | o | o | o | o | o | |
Shielding gas equipment for each welding head | o | o | o | o | o | o | |
Side shelf for automatic stud feeder VBZ | o | - | - | - | - | - | |
Multidirectional balls table | - | - | - | o | o | o | |
Protection devices | |||||||
Housing with door5) | x | o | o | - | - | - | |
Housing with light curtain | o | o | o | - | - | - | |
Light curtain | - | o | o | o | o | o | |
Safety fence | - | o | o | o | o | o | |
Motor technology/drive | |||||||
Step motors with encoder | x | - | - | - | - | - | |
Servo motors | - | x | x | x | x | x | |
Pneumatic working lift/welding head (mm) ((mechanic adjusting range 50 mm) |
80 | 80 | 80 | 80 | 80 | 80 | |
Machine frame | |||||||
Welded steel construction | x | x | x | x | x | x | |
Ceramic stop pins on the X- and Y-zero line | x | x | x | x | x | x | |
Suitable stud welding units6) | |||||||
PRO-C 1000 | x | x | x | x | x | x | |
PRO-C 1500 | x | x | x | x | x | x | |
PRO-I 1300 | x | x | x | x | x | x | |
PRO-I 2200 | x | x | x | x | x | x | |
PRO-D 1600 | x | x | x | x | x | x | |
Suitable automatic stud welding heads6) | |||||||
KHA-200F with integrated travel measuring system |
x | x | x | x | x | x | |
KKA-200F | x | x | x | x | x | x | |
Dimensions | |||||||
Width (mm) | 870 | 1700 | 2000 | 2000 | 2000 | 2500 | |
Depth (mm) | 1070 | 1580 | 1580 | 2500 | 3250 | 4000 | |
Height (mm) | 2000 | 2000 | 2000 | 2360 | 2360 | 2360 | |
Weight (kg) | 250 | 800 | 1000 | 1700 | 1900 | 2100 | |
Connection values | |||||||
electrical (mains supply, mains fuse external) |
230 V/50 Hz, 16A | 400 V/50 Hz, 16A | 400 V/50 Hz, 16A | 400 V/50 Hz, 16A | 400 V/50 Hz, 16A | 400 V/50 Hz, 16A | |
pneumatical | ≥ 6 bar unoiled, dry, clean |
≥ 6 bar unoiled, dry, clean |
≥ 6 bar unoiled, dry, clean |
≥ 6 bar unoiled, dry, clean |
≥ 6 bar unoiled, dry, clean |
≥ 6 bar unoiled, dry, clean |
|
x = Standard, o = Option 1)Other dimensions upon request as special production. 2)Other diameters as well as special welding elements upon request as special production. 3)By stud welding units PRO-C/PRO-I/PRO-D. For further details see product data sheets PRO-C, PRO-I and PRO-D. 4)The machine concept is designed for four working stations (series T: three working stations). If a milling unit is used at the most three stud welding heads (series T: two working stations) can be mounted. 5)Design as sliding, folding or lift door (if required also pneumatically). Optional: housing with closed top as sound insulation housing. 6)The machines are suitable for all stud welding methods. PRO-C 1000/1500 = capacitor discharge (contact and gap method), PRO-D 1200/1600 = drawn arc and short cycle, KHA-200F = capacitor discharge (gap and contact method), drawn arc and short cycle, KKA-200F = capacitor discharge (contact method) |